Our capabilities are summarized below with a brief description of each. Click on the bold heading for an expanded description and specific equipment capacities.
Our current facility is 60,000 square feet equipped with workstation and jib cranes. The layout is designed for maximum part flow and flexibility for any size project. We are currently running a single daily shift.
We have invested in the latest technology to help manage our business processes.
- Solidworks-Solid modeling
- Infor VISUAL ERP-Controls all aspects of business operations and inventory. Business processes from quotations through invoicing are created within the software. Up-to-the-minute status of work orders is available.
- Bar coded shop floor data collection-All labor is recorded for immediate work in process status and costing within the Infor VISUAL ERP system.
We routinely fabricate common materials including carbon steel, aluminum, and stainless steel. These fabrications can contain sheet metal, plate, and structural shapes in various sizes. Aluminum and stainless steel fabrications can be supplied unpainted in scratch free condition.
Our facility utilizes the latest technology in cutting equipment. This includes laser, flame, and plasma cutting. Close tolerance flame cutting on thicker plate is one of our specialties.
- Laser Cutting
- Amada Ensis 3015AJ 6kW Fiber Laser
- Amada AMS3015CL Automated Load/Unload System
- Max. Sheet Size: 60″ x 120″
- Max. Thickness:
- Carbon Steel: 1.00″
- Stainless Steel: 1.00″ (N2 Clean Cut)
- Aluminum: 1.00″
- Mitsubishi CNC Laser 3015 HD (2000 Watt)
- Max. Sheet Size: 60″ x 120″
- Max. Thickness:
- Carbon Steel: .500″
- Stainless Steel: .250″
- Aluminum: .250″
- Amada Ensis 3015AJ 6kW Fiber Laser
- Flame Cutting and Plasma
- Koike Mastergraph II CNC Flame Cutting/Plasma Cutting Machine
- Equipped With 3-Oxy/Fuel Torch and 1-200 amp Plasma Torch
- Table Size: 120″ x 168″
- Max. Thickness:
- Carbon Steel: 12.00″ (Flame cut),
1.50 (Plasma) - Stainless: 1.00″
- Aluminum: .75″
- Carbon Steel: 12.00″ (Flame cut),
- Koike Mastergraph II CNC Flame Cutting/Plasma Cutting Machine
Our modern turret punch is equipped to handle 60″ wide material for the ultimate in part size capability. Louver punching is available.
- CNC Turret Punch
- Amada Vipros 368 King II
- 33 Tons punching force
- 58 Station Turret
- 2-4.50″ and 2-1.25″ Auto Index Stations
- 3150 IPM Traverse speed
- 60″ x 120″ maximum sheet size
- Amada Vipros 368 King II
Our CNC saws have a maximum cutting capacity of 20″ wide x 25″ tall at 90 degrees. Miters of 60 degrees left or right are possible. Infeed and outfeed tables aid in handling of longer, heavier, and bundled materials.
- Saws
- Marvel 2150 Touchtech CNC Touch Screen Vertical Saw
- Capacity: 20″ (wide) x 25″ (high)
- Equipped With 48″ shuttle table
- 60 degree left/60 degree right programmable power tilt
- Bundle cutting capability
- Amada Horizontal Band Saw Model HFA 250W
- Equipped With Autofeed Table
- Capacity: 10″ x 11″
- Marvel 2150 Touchtech CNC Touch Screen Vertical Saw
Our press brakes feature CNC backgauges with a maximum capacity of 400 tons x 12′ OA length. Rolling items up to 10 ga. x 72″ is easily accomplished. Pipe bending is a specialty utilizing the latest in tube bending equipment.
- Press Brakes
- Toyokoki HYB-125 Servo Hydraulic Press Brake
- Capacity: 125 Ton X 10′ OA
- Equipped With TNC-HYB CNC 9 Axis Backgauge
- Cincinnati CB175 Hydraulic Press Brake
- Capacity: 175 Ton x 12′ OA
- Equipped With Hurco AB7/S7 CNC 3 Axis Backgauge
- Niagara Hydraulic Press Brake
- Capacity: 175 Ton x 10′ OA
- Equipped With Hurco AB7/S7 CNC 2 Axis Backgauge
- Pacific 400-12 Hydraulic Press Brake
- Capacity: 400 Ton x 12′ OA
- Equipped With Hurco AB7/S7 CNC 2 Axis Backgauge
- Toyokoki HYB-125 Servo Hydraulic Press Brake
- Rolls
- Press and Shear Machine Corp. 6″ Rolls
- Capacity: 10 Ga. (.134) x 72″ (Mild Steel)
- Pexto 3″ Rolls
- Capacity: 16 Ga. (.059) x 30″ (Mild Steel)
- Press and Shear Machine Corp. 6″ Rolls
- Tube Bender
- Ercolina 030 Megabender Tube and Pipe Forming Machine
- Capacity: 3″ OD tube/2.5″ Sch 40 pipe
- Ercolina 030 Megabender Tube and Pipe Forming Machine
- Shop Press
- Rogers Forming and Straightening Press – 150 Ton
Various welding equipment is available to perform any necessary welding procedure on steel, aluminum, and stainless. Our multi-station robotic welding cell will handle parts up to 60″ x 120″ in size, with a 5000 lb capacity. Welding operators are certified to AWS D1.1.
- Conventional
- Miller Dimension 452 welding stations with Bernard booms
- Miller CP302 welding stations with Miller Swing Arc booms
- Miller Dynasty Tig welding stations
- Lincoln S500 and S350 Aluminum Mig welding stations
- Weldsale Platens for precision fit-up of critical items
- Custom height adjustable tables in all welding cells
- Robotic
- Genesis Systems Group Versa 2L Welding System
- Dual Side Headstock/Tailstock Positioners
- 144″ Tool Length
- 60″ Tool swing diameter
- 5000 lb capacity per side
- Fanuc ArcMate 120iC/10L Robot with R-30iA Control
- Lincoln Powerwave 455 Power supply
- Genesis Systems Group Versa 2L Welding System
- Spot Welding
- Sciaky 75 KVA with 36″ throat
- Welder Certifications
- AWS D1.1 Structural Welding Code-Steel
- AWS D1.2 Structural Welding Code-Aluminum
Our CNC milling equipment has the capabilities to handle both small and large parts up to 120″ Long x 40″ Wide x 29″ Tall.
- Vertical Machining Centers
- TAKUMI SEIKI Model V32A CNC Vertical Machining Center
- Mitsubishi 530MH Control
- Spindle Motor: 35 HP
- Spindle Speed: 6000 RPM
- Travel: X-126″, Y-42″, Z-29.5″
- Table Size: 126.6″ x 40″
- Table Load: 8,000 lbs.
- (2) HAAS Model VF-3 CNC Vertical Machining Centers
- Haas CNC control with Visual Quick Code
- Tool probes and part touch probes
- Equipped with 4th axis
- Spindle Motor: 20 HP
- Spindle Speed: 8000 RPM
- Tool Changer: 40 tools
- Travel: X-40″, Y-20″, Z-25″
- Table Size: 18″ x 48″
- Table Load: 3500 lbs.
- HAAS Model VF-2 CNC Vertical Machining Center
- Haas CNC control with Visual Quick Code
- Spindle Motor: 20 HP
- Spindle Speed: 10000 RPM
- Tool Changer: 24 tools
- Travel: X-30″, Y-16″, Z-20″
- Table Size: 14″ x 36″
- Table Load: 3000 lbs.
- TAKUMI SEIKI Model V32A CNC Vertical Machining Center
- Vertical Mills
- Trak DPM Vertical 3 axis CNC Mill
- Table Size: 50″ x 10″
- Travel: X-30″, Y-17″, Z-24″
- Horsepower: 3 HP
- Tos KURIM Vertical Knee Mill with 2 axis DRO
- Table Size: 18″ x 80″
- Travel: X-55.5″, Y-15.5″, Z-18″
- Horsepower: 20 HP
- Birmingham Vertical Milling Machine (2) with 2 axis DRO
- Table Size: 9″ x 48″
- Travel: X-31.5″, Y-13″, Z-18.5″
- Horsepower: 3 HP
- Clausing Kondia Vertical Mill with 3 axis DRO
- Table Size: 9″ x 48″
- Travel: X-31.5″, Y-13″, Z-18.5″
- Horsepower: 3 HP
- Trak DPM Vertical 3 axis CNC Mill
Our Horizontal Boring Mills are able to machine weldments up to 36″ x 36″ x 36″.
- Union CNC Horizontal Boring Mill
- Equipped with Rotary Table
- Table Size: 40″ x 43″
- Travel: X-43″,Y-40″, Z-56″, W-30″
- Horsepower: 15 HP
- UMA Horizontal Boring Mill with 2 axis DRO
- Equipped with Rotary Table
- Table Size: 20.5″ x 24″
- Travel: X-22″, Y-23″, Z-34″
- Horsepower: 3.2 HP
Our turning capabilities include a CNC turning center, a CNC lathe, and manual lathes.
- Turning Center
- Haas SL-20 Turning Center with Haas Servo Bar 300
- Equipped with Tool Presetter, Vis. Quickcode, Hyd. Tailstock
- Horsepower: 20 HP
- Capacity: 10.3″ x 20″
- Travel: X-8.45″, Z-20″
- Bar Feed Capacity: 2″
- Chuck size: 8.3″
- Spindle Bore: 1.5″
- Turret: 10 Station
- Haas SL-20 Turning Center with Haas Servo Bar 300
- CNC Lathes
- Trak TRL 1840V CNC Lathe with Prototrak VL Control
- Swing: 18″
- Distance Between Centers: 40″
- Horspower: 10 HP
- Trak TRL 1840V CNC Lathe with Prototrak VL Control
- Lathes
- Mazak Lathe
- Swing: 24″
- Distance Between Centers: 100″
- Horsepower: 20 HP
- Takisawa Lathe
- Swing: 14″
- Distance Between Centers: 40″
- Horsepower: 5 HP
- Mazak Lathe
Our operation is set up to handle the preparation and painting of large weldments up to 8′ wide x 30-40′ long in our wash/prep booth and either of our 2 paint booths. Our blast booth is equipped with aluminum oxide media and will accommodate a maximum part size of 8′ wide x 18′ long.
- Blast Booth: 10′ wide x 10′ high x 20′ long with Aluminum Oxide media
- Wash Booth: 20′ wide x 16′ high x 30′ long
- Devilbiss Paint Booth: 16′ wide x 16′ high x 44′ long
- Americure Paint Booth: 14′ wide x 12′ high x 24′ long
- Ransburg-Gema Electrostatic Painting System (4)
- Empire Pressure Blast Cabinet
- Wheelabrator wheel blast with a 48″ diameter table
- Timesaver 37″ Wet Belt Sander.
Various calipers, micrometers, and gauges are utilized for parts inspections.
- Parlec Parsetter tool presetter
- Mitutoyo Digital Height Gauge
- Digital and Dial Calipers to 40″
- Inside/Outside Micrometers
- Assorted Ring and Plug Gauges
- Cast Iron Inspection Table
- Granite surface plate
- Reed Hydrostatic Test Pump (1000 psi)
For local deliveries, we have our own transportation fleet of flatbed trucks, box trucks and tractors pulling up to 48′ and 53′ trailers, both flat and dry van.
Additional services such as galvanizing, plating, powder coating, heat treating, and stress relieving are available. These are subcontracted to our pre-approved vendors.